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Stump PullerHye-Tech Performance Builds a Timber-Totin' 383 From the July, 2009 issue of Street Rodder By Chris Shelton
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If you've read STREET RODDER over the past few months, you've probably read the chronicles of a '41 Ford woodie's transformation from sedate stocker to keen driver. Of course re-engineering a relatively cumbersome car to fit in a highly stylized rod world raises some issues of its own, but there's an unforeseen problem--space. Even with its ample proportions, our fat-fendered passenger car crossmember won't readily accept GM overdrive transmissions without modifications. And seeing how the woodie's present owner wasn't so hot about re-engineering the factory X-member, we opted for the TH350, a smaller non-overdrive gearbox. Not such a big compromise considering the TH350's track record, but in the world of economy and open-road comfort, a non-overdrive application calls for a pretty tall gear--a gear that usually murders performance. Since our woodie's owner wanted a little of both worlds, we had our work cut out for us. We knew we needed professional help, so we took our requirements over to Sod Bogosian's Hye-Tech Performance in La Puente, California, for his opinion. Almost instantly he prescribed a 383-inch small-block Chevy. For those unfamiliar with the 383, it uses the abundant 350 block, but instead of using a 3.48-inch crankshaft, it uses a 3.75-inch stroke crankshaft--a dimensional holdover from the small-block 400. The extra quarter-inch of stroke combined with a .030-inch overbore yields 33 more inches, but don't get the idea we're chasing horsepower with the extra inches. Actually, by geometry and additional reciprocating mass, the 383 doesn't make much more horsepower than a 350. What it makes, however, is copious amounts of torque. And torque is like magic. It's what gets a heavy cruiser like a woodie off its duff. It's also the force that makes a car feel spirited and fun--that neck-snapping sensation when the pedal's down. That's great in itself, but we've got ulterior motives to build gobs of torque--especially way down low where our 383 can make it. For starters, an engine that starts making torque at a lower engine speed and maintains a broad torque band can take advantage of a higher gear and still accelerate briskly. That same numerically lower gear at highway speeds will spin the engine slower, resulting in better fuel economy. In a way, you could look at it as a poor man's overdrive. For example, at 2,000 rpm our 383 makes 368 lb-ft of torque--as much as many healthy 350s make at peak. At that point we've only just started to stall the converter. The aforementioned 350 makes that number, but more likely at 3,500 rpm. By the mid-2,000-rpm range, our 383 is already at 400 lb-ft. At peak, we're making 431, but it doesn't just nose over after that. The torque curve is so plump it still makes 400 lb-ft at 4,700 rpm. That's just 200 rpm from its 364hp peak power at 4,900---a number that's no slouch itself. Shift that TH350 into second at 4,900 rpm, and the tach drops to 2,900 rpm, right where our stump-puller pulls 400 lb-ft. Once we've left the line, the TH350's closer gear ratios work to our advantage over the 700; the 700-R4's larger gear ratio spreads from gear to gear and drops the engine speed lower-with resultant lower torque. Another bonus of low-end torque monsters is that they use relatively short cam timing. In this case, we used Comp Cams' Xtreme Energy 238 cam. With 218/224-degrees duration at .050-inch and .462/.469-inch total lift intake/exhaust, we'll make power almost instantaneously. And that helps since engines that get into their torque curve quickly can use tight, efficient torque converters that stall at lower engine speeds and slip less. True, we don't get the 700-R4's lock-up torque converter advantage, but we can come close with an efficient converter. As an aside, short-timing cams also develop excellent vacuum for power brakes and aren't as vulnerable to accessory and air conditioning loads. In concert with cam profile, nothing beats a set of well-prepped cylinder heads, and for that we opted for a set of World Products' S/R Torquer cylinder heads. These all-new castings feature 3/8-inch screw-in rocker studs, dual springs, and stainless 2.02/1.60-inch valves. The larger valves might seem large for torque production, but consider our application: A 383 is about 8.6 percent larger than a garden-variety 350. A 2.02-inch valve is about 8.4 percent larger than a 1.94, and a garden-variety 350 usually runs a 1.94-inch intake valve. There's more to it as well: Since the World Products S/R Torquer head features a 170cc intake runner, it's geared to make torque right out of the box. The S/R Torquer is also available with either a 67cc or 76cc chamber volume. The S/R Torquer also offers the option of center-bolt or perimeter valve covers; universal end pads for accessory brackets; and one-piece, undercut, and swirl-polished Manley Street Flo valves. Don't let the features intimidate you, either; you'd barely be able to rebuild a set of stock heads for the price of the Torquer S/R. In short, the days of cobbling early heads for performance are over. We popped over to Hye-Tech one afternoon and followed the assembly. While the parts are premium pieces from World Products, Keith Black, Eagle, World Products, and so on, this was an incredibly affordable and easy engine to build. It assembled like a stock-stroke engine with slight additional machining and only a few-hundred-dollar premium over a garden-variety 350. And even though this engine was built to address a compromise, we wouldn't dare call any affordable, low-revving small-block that makes 431 lb-ft torque at 3,900 rpm and 364 horsepower at 4,900 rpm any kind of trade off.  Hye-Tech's machinists established...  Hye-Tech's machinists established baseline specs by first align-boring then decking a four-bolt block parallel to the crankshaft centerline before torque plating and boring the cylinders. That way all cylinders will maintain consistent volumes in operation. Although not visible, they also clearance the area around the crankshaft so the rods clear with the additional 1/4-inch stroke.  Comp Cams' Xtreme Energy 238...  Comp Cams' Xtreme Energy 238 cam specs out to 218/224-degrees duration at .050-inch, with a total lift of .462/.469-inch intake/exhaust respectively for a great midrange cam with a little bit of a staccato at idle. Comp designates a range to 5,600 rpm, but given our engine's extra stroke, we'll develop power numbers at a lower engine speed. Note the machining at the bore's base for the additional crankshaft clearance.  Casting technology has sure...  Casting technology has sure improved over the years; the Eagle 3.75-inch stroke ESP cast-steel crank is a work of art right out of the box. Eagle went so far as to chamfer all the oil galley and balancing holes for efficient oiling and a burr-free assembly.  Hye-Tech torqued the main...  Hye-Tech torqued the main caps with a Plastigage strip in place to check all main bearing clearances. At .002 inch, everything was perfect for a street application.  After he cleaned and reassembled...  After he cleaned and reassembled the main journal caps, he final-checked main bearing side clearance, which, at .005 inch, was ideal.  Prior to our arrival, Hye-Tech...  Prior to our arrival, Hye-Tech had assembled the Eagle SIR 5.7-inch I-beam rods to the Keith Black hypereutectic 197 pistons. With their 12cc dish, they yield a 9:1 compression ratio with our 76cc head chambers--perfect for current low-quality pump gas. They're available in overbore sizes from .020 to .060 inch for a wide variety of applications.  Since hypereutectic pistons...  Since hypereutectic pistons are cast, they can tolerate tight clearances like a typical cast piston, which maintains better piston-to-ring seal. But since they're nearly as tough as a forged piston, they can take the abuse.  Hye-Tech established the piston-to-cylinder...  Hye-Tech established the piston-to-cylinder tolerances to suit the pistons' requirements when machining the block, and at .0025-inch clearance, they're perfect for a streeter. They also double-checked the ring gaps for good measure.  With everything in place,...  With everything in place, Hye-Tech installed the Comp Cams double-roller timing chain.  With everything assembled,...  With everything assembled, they checked the piston's deck height at top dead center--a measurement set when Hye-Tech machined the block. Even with the careful machine work, double-checking is still good insurance.  The bottom end got a Milodon...  The bottom end got a Milodon oil system, including a high-volume oil pump and pickup, a 7-quart low-profile oil pan, and a windage tray to keep the oil from impeding the crankshaft.  Due to the 383's larger stroke,...  Due to the 383's larger stroke, the windage tray had to be clearanced for the rod bolts when at bottom dead center.  After rotating the block upright...  After rotating the block upright and installing the lifters, Hye-Tech installed the World Product S/R Torquer heads. Down the line we found everything fit even better than stock, even though the heads are aftermarket items. As with the rest of the engine, Hye-Tech used ROL Manufacturing's gaskets. Finally, they finished off the Comp valvetrain combo with a set of their pushrods and roller-tipped 1.5:1 rockers.  Our stroker got a World Products...  Our stroker got a World Products Sportsman manifold/Speed Demon V-series 650-cfm carb combo. The "V" in V-series denotes the vacuum secondary operation--a must for a street vehicle as far as we're concerned. As we later discovered in testing, the carb came suited nearly perfectly for the application, needing only a secondary diaphragm spring change.  Up front, the 383 got a parts...  Up front, the 383 got a parts house water pump and a Fluidampr harmonic damper.  The backside got a Performance...  The backside got a Performance Distributors DUI ignition system and a set of their LiveWires. The DUI uses proven GM HEI technology tweaked for maximum output in performance applications. The one-wire hookup really helps keep things simple, too.  Hye-Tech finished everything...  Hye-Tech finished everything up with March Performance Pulleys' bracket/pulley kit and Performance Distributors' high-amp alternator. March manufactures several pulley diameters from performance ratios for reduced accessory drag to high-water-flow ratios to speed up coolant transfer for extended low-speed operation. Performance doesn't mean much if you can't start it, so Hye-Tech buttoned up one of Proform's reduction-drive starters.  From Hye-Tech, we schlepped...  From Hye-Tech, we schlepped our 383 over to Mira Loma, California's Westech Performance for some time in the hot seat. Here our own John Barkley puts the wrenches to the mill, double-checking everything prior to turnin' it over.  After a few test pulls, Westech...  After a few test pulls, Westech found the jetting to be ideal but went for a heavier secondary spring. With a final distributor setting of 38 degrees total, we hit the big numbers--431 lb-ft at 3,900 and 364 hp at 4,900-a testimonial to a proper combination. We found each degree more advanced we ran; over 38 we lost about 2 lb-ft and 1 hp, so we left well enough alone. Same with the carburetor. We dropped a 750-cfm Speed Demon and noticed a loss across the board, illustrating the importance of intake velocity over maximum flow for a torque engine like this. If we ran the 750 over a single-plane manifold with more cam timing, we're sure we would've seen big horsepower gains but probably at the loss of what we're after--big torque.
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Hye-Tech Performance
13912 Valley Blvd., Unit A
La Puente
CA
91746
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Milodon Inc.
20716 Plummer St.
Chatsworth
CA
91311
818-407-1211
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Westech Performance Group
11098 Venture Dr., Unit C
Mira Loma
CA
91752
9-09/-685-4767
www.westechperformance.com
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Barry Grant Incorporated
1450 McDonald Rd., Dept. SRM
Dahlonega
GA
30533
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United Engine and Machine Co. (KB/Silvolite)
4909 Goni Rd., Dept. SRM
Carson City
NV
89706
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Performance Distributors
Memphis
TN
9-01/-396-5783
performancedistributors.com
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Eagle Specialty Products
Southaven
MS
6-62/-796-7373
eaglerod.com
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ROL Manufacturing
8041 Broadstone Rd.
Perrysburg
OH
43551
800-810-4067
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World Castings
35330 Stanley
Sterling Heights
MI
48312
810-939-9628
www.worldcastings.com
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Proform/Specialty Auto Parts
P.O. Box 306, Dept. SRM
Roseville
MI
48066
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ExhaustNotes
It's been said that no act of stupidity goes unpunished. Not long ago we had the opportunity to...
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