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Walden Speed Shop/Brookville 1932 Ford Three-Window - The Best of Both Worlds

Sneak Peek At The Walden Speed Shop/Brookville Body
By Jim Rizzo
Walden Speed Shop Brookville 1932 Three Window Side View
Walden Speed Shop Brookville 1932 Three Window Feature
Walden Speed Shop Brookville 1932 Three Window Rails
Bobby Walden is a perfectionist... 
   
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Walden Speed Shop Brookville 1932 Three Window Rails
Bobby Walden is a perfectionist and has spent untold hours fabricating and refining a fixture that ensures that each and every chopped coupe he constructs is dead-nuts on. Here you can see Walden's fixture and the beginnings of a body (the side rails and floor supports).
Walden Speed Shop Brookville 1932 Three Window Left Panel
The left body side panel and... 
   
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Walden Speed Shop Brookville 1932 Three Window Left Panel
The left body side panel and cowl top were clamped in place here. A combination of welding clamps and Cleco fasteners were used to hold the panels in place on the fixture during assembly.
Walden Speed Shop Brookville 1932 Three Window Left Panel Opposite
Walden Speed Shop Brookville 1932 Three Window Provisions
Walden's fixture has been... 
   
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Walden Speed Shop Brookville 1932 Three Window Provisions
Walden's fixture has been painstakingly designed to accommodate every Brookville component for perfect fit and alignment. Bobby has even made provisions for the Brookville cowl-vent mechanisms for those wishing to use a stock-style cowl top versus a filled version.
Walden Speed Shop Brookville 1932 Three Window Rear Section
The rear section of the body... 
   
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Walden Speed Shop Brookville 1932 Three Window Rear Section
The rear section of the body is assembled via the fixture, as well. The two body side halves and the tulip panel (the section between the decklid and the rear roof turret) were temporarily clamped to the fixture, as well as each other, prior to welding-this way they are able to be fine-tuned for a perfect fit as needed, though the fixture is so precise that gaps and minor misalignment is virtually nil.
Walden Speed Shop Brookville 1932 Three Window Accurate Fixtures
The need for a stout and extremely... 
   
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Walden Speed Shop Brookville 1932 Three Window Accurate Fixtures
The need for a stout and extremely accurate fixture is a must, since the outer body skin is less than solid in the beginning stages of assembly. Each and every Walden/Brookville chopped three-window is pre-assembled prior to finish-welding so each one is exactly like its predecessor. The consistency of the Brookville components combined with Bobby's keen eye and accurate fixture make this possible.
Walden Speed Shop Brookville 1932 Three Window Decklid
The decklid was lowered into... 
   
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Walden Speed Shop Brookville 1932 Three Window Decklid
The decklid was lowered into place, and tabs and Cleco fasteners were used to hold it to the fixture, keeping it in perfect alignment.
Walden Speed Shop Brookville 1932 Three Window Walden Chop
Bobby's signature Walden Chop... 
   
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Walden Speed Shop Brookville 1932 Three Window Walden Chop
Bobby's signature Walden Chop is an angle chop that's 3 inches at the rear of the roof and 3 1/2 inches up front. The rear roof turret is pre-chopped before installation on the fixture, and here you can see the difference with it sitting between the stock-height body side panels.
Walden Speed Shop Brookville 1932 Three Window Cutting
Bobby's right-hand man, Wesley... 
   
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Walden Speed Shop Brookville 1932 Three Window Cutting
Bobby's right-hand man, Wesley Kent, marked and cut out the sections of sail panels as part of the process of chopping the body side panels to match the roof turret.
Walden Speed Shop Brookville 1932 Three Window Reworked Curves
Though going about a chop... 
   
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Walden Speed Shop Brookville 1932 Three Window Reworked Curves
Though going about a chop in this manner is much more difficult and time consuming, it's the best way to keep the flowing compound curves of the sail panel areas in their original form. Most chops are achieved by sectioning this area as one would a flat or near-flat panel-a short cut that's not really short, as that route requires those original curves to be reworked in order to flow as beautifully as they did originally.
Walden Speed Shop Brookville 1932 Three Window Rear
Walden Speed Shop Brookville 1932 Three Window Tack Welds
With the sail areas trimmed... 
   
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Walden Speed Shop Brookville 1932 Three Window Tack Welds
With the sail areas trimmed to fit, they were set back into place and held there with a series of tack welds.
Walden Speed Shop Brookville 1932 Three Window Rear Roof
As Wesley worked his wonders... 
   
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Walden Speed Shop Brookville 1932 Three Window Rear Roof
As Wesley worked his wonders on the rear of the roof section, Bobby was hard at work trimming and fitting the cowl-top section to perfection.
Walden Speed Shop Brookville 1932 Three Window Front
Here, the cowl top is in place,... 
   
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Walden Speed Shop Brookville 1932 Three Window Front
Here, the cowl top is in place, and the A-pillars were cut 3 1/2 inches, re-welded, and ground smooth. It's gettin' there, and looking awesome.
Walden Speed Shop Brookville 1932 Three Window Top View
With the majority of the body... 
   
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Walden Speed Shop Brookville 1932 Three Window Top View
With the majority of the body assembled, the next step was to catch the roof insert going in-a Walden specialty. This panel is one that Bobby handforms in-house using his trusty Yoder Power Hammer. Bobby fabricates each of his many styles of roof inserts individually and by hand, eyeballing them as he goes, and then matching them to an array of fixtures (one for each model of early Ford) to ensure they all have the perfect crown.
Walden Speed Shop Brookville 1932 Three Window Insert
The insert was lowered over... 
   
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Walden Speed Shop Brookville 1932 Three Window Insert
The insert was lowered over the opening and carefully centered, so the crown flowed smoothly in every direction. The panel was then held in place using Cleco fasteners to keep it from moving. A line was scribed all the way around the roof at the edge of the insert.
Walden Speed Shop Brookville 1932 Three Window Top
The insert panel was then... 
   
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Walden Speed Shop Brookville 1932 Three Window Top
The insert panel was then removed and the roof opening hand-trimmed so there was about an 0.030 gap between the body and the roof insert so the new insert could be welded flush with the existing metal-no overlap at all, just a perfectly butt-welded seam.
Walden Speed Shop Brookville 1932 Three Window Weld
Attaching the insert to the... 
   
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Walden Speed Shop Brookville 1932 Three Window Weld
Attaching the insert to the roof is a tedious task. Bobby (or Wesley, whichever is working on a particular body at the time) slowly worked his way around the roof perimeter, tacking the panel in place, and then gently worked any waves out with the use of a hammer and dolly.
Walden Speed Shop Brookville 1932 Three Window Cool Chop
The new insert was installed... 
   
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Walden Speed Shop Brookville 1932 Three Window Cool Chop
The new insert was installed in the roof panel here. It's amazing how easy these guys make it look. There is virtually no heat warpage evident-and this was before any finish grinding had taken place! Having seen the finished product at its debut, though, we have to say it is beautiful, and a much better way to end up with a cool hot rod chop than it would be to chop an already assembled stock-height Brookville body. So, if you have your heart set on an all-steel three-window, you have two choices: a stock-height Brookville or a bitchin' chopped Walden/Brookville three-window.
Walden Speed Shop Brookville Roadster
(937) 833-4605

www.brookvilleroadster.com

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