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The Total Performance King T- Hot Rod Girl Part VIBuilding The Total Performance King-T: Part VI From the December, 2008 issue of Street Rodder By Jim Rizzo
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Of course, I just had to start... Of course, I just had to start out with a bit of gingerbread. The second Jim showed me these Zephyr taillights from Technostalgia I just had to have them. Paired with this cool license plate surround from SO-CAL, I think the rear view of my roadster will look really cool. Hello again! About three weeks have passed since I completed the last installment in my build, and in that time I've come to the realization that though I've made quite a large amount of progress since I began this project, there's still a ton of stuff to do. As Jim says, I'm getting down to the "nitty gritty." Though the '27's recently looked pretty much complete, with the body on the chassis and the majority of the mechanicals completed, it was kinda like a tease. It looked almost roadworthy for a time there, but once I stepped back and surveyed the situation, I realized I've still got a lot to do before enjoying that first shakedown drive. Since that evening a couple of weekends ago, the body's been pulled off the chassis (for about the third time) and I've begun to tackle the myriad of "little things" Jim's been warning me about. Now don't get me wrong, I'm not getting discouraged or anything; it's just that as a newbie rodder, I haven't been exposed to the complexity-well, maybe a better word might be intricacy-of what it takes to build a vehicle from scratch, but I'm learnin'. Today we'll take a look at what's been happening since last issue, and it's actually been quite a bit. As I mentioned earlier, after getting the body onto the chassis and checking its fit and location of the mounting holes I drilled (successfully, thank goodness) we pulled it back off so I could get started on some of the "nitty gritty" Jim's been talking about. I mounted the radiator (an aluminum Deuce-style that'd been chopped four-inches), a 16-inch diameter SPAL electric cooling fan, a low-mount bracket and Powermaster alternator and a bit more eye candy in the way of a pair of really cool Technostalgia '39 Zephyr taillights and SO-CAL Speed Shop license plate surround. Jim and I also began a bit of the King-T's wiring using a Ron Francis Bare Bonz wiring kit (though we just tackled the engine portion so far). Anyway, my T's getting closer to the road every week (don't forget this is a free-time project) and Jim says I'm almost to the point where everything comes together in a flash. I just hope he's right, cuz man, I wanna drive this baby. So, sit back and take a look at what I've gotten done, er, started over the last few weeks, and if ya like what ya see, I'd strongly suggest ya check out Total's Website and the King-T-you've got plenty of time to get one together and on the road by the next rodding season! See ya next month!  Wow, there really is a lot...  Wow, there really is a lot more to building a hot rod than I originally thought. This project has really become a learning experience-and a good one at that.  Once the decision was made...  Once the decision was made I then had to figure out the layout, making sure I got everything level and equally spaced. Spending some quality time with a straight edge, a tape measure, and a Sharpie, I got everything figured out and marked the back of the body accordingly.  The next step was to drill...  The next step was to drill the mounting holes for the lights and license surround-I hope my measurements were correct!  The Zephyr LED taillights...  The Zephyr LED taillights come pre-wired and have threaded mounting studs sticking out the back, so mounting was easy and wiring connections a snap.  Of the six taillight mounting...  Of the six taillight mounting holes I drilled, the two center were for the wiring pigtails. These needed to be of a larger diameter to accommodate the built-in rubber grommet where the pigtail meets the back of the taillight housing. The other four, of course, were for the mounting studs.  Unfortunately, the center...  Unfortunately, the center holes I'd drilled for the pigtails weren't big enough and the lights wouldn't sit flush to the body, so I had to re-drill them using a larger bit before they'd fit correctly.  Holding my breath and hoping...  Holding my breath and hoping the mounting holes were correctly positioned, I attempted to fit the frame. What do ya know-it fit perfectly!  The license plate surround...  The license plate surround is a nice cast-aluminum piece that also comes with mounting studs and nuts.  Here's the end result of my...  Here's the end result of my careful measurement and drilling. I think it looks great, though I may see what the lights look like with the pointed ends facing outward. I originally wanted them mounted vertically, but the curve of the body was too great to allow them to fit flush.  Another thing I'd done since...  Another thing I'd done since the last installment was wrapping the mufflers and a couple of tight spots on the exhaust system. As you may recall, Jim handed over his Flowmaster U-Fit exhaust system, but he says those 44-Series mufflers give off an awful lot of heat, and since they're located directly under my bum I figured I'd better wrap them with some Thermo-Tec 2-inch wrap.  Since I used the Thermo-Tec...  Since I used the Thermo-Tec stainless straps we had on hand for the couple of sections of exhaust pipe I'd wrapped earlier, Jim suggested using safety wire to hold the wrap in place on the mufflers. I hope it works-if it doesn't, he's re-wrapping them.  I also installed a low-mount...  I also installed a low-mount bracket and my new Powermaster 100-amp natural-finish alternator. I originally wanted to use an alternator bracket Jim's friend Jim "Jake" Jacobs gave him, but unfortunately the low-slung hood prevented me from mounting the alternator up high. Jim didn't mind, though, since he'll get to use it on his Model A.  A SPAL16-inch diameter electric...  A SPAL16-inch diameter electric cooling fan was added to the mix since the last installment as well. The mechanical fan I'd mounted earlier ended up being too large in diameter so it wouldn't work behind the chopped radiator. Jim says the curved blade SPAL will work better, anyway-especially in conjunction with a Ron Francis thermo switch. One thing Jim said was important was spacing the fan at least a 1/4-inch away from the core; this way, in case the fan blades deflect at speed, they are less likely to hit the core.  Another chore I'm enlisting...  Another chore I'm enlisting Jim's aid in is the wiring, This is a phase I knew I'd need help with, and since wiring and body and paintwork are two of his strong points I'm sure I'll be learning a lot. That said, I listened to his suggestion and went with the Bare Bonz wiring kit from Ron Francis. Jim says all the aftermarket wiring kits available today are high-quality, but the Ron Francis kit he chose is really straightforward and an ideal choice for the beginner. I'm taking his word for it, but there sure is a butt-load of wire in that little box!  I've decided that I'll revisit...  I've decided that I'll revisit the whole wiring process in a separate story since it looks like it'll be pretty involved, so here in the buildup I'm just gonna give a few highlights as I go. This past weekend I began by tackling a bit of the engine wiring. It looks as though the way Ron Francis has designed the Bare Bonz kit, it'll be a simple step-by-step process. Instead of the circuits (harness sections) all being connected to the fuse box from the factory, the Bare Bonz fuse box is a stand-alone unit. This way you can run one circuit at a time cutting down on confusion, which is a good thing.  That said, I'm gonna hold...  That said, I'm gonna hold off for a while and present the electrical portion of the build as a stand-alone story. It'll be a lot less confusing than giving it to you bit by bit, I'm sure.  Well, so long for now. Next...  Well, so long for now. Next time we'll take a look at the assembly and installation of my new Gotta Show stainless fuel lines, trans lines, and cooler-they look awesome and I can't wait to show you. Until then, keep on wrenchin'!
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Total Performance
10039 Prospect Ave.
Santee
CA
92071
619-562-9894
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Powermaster Motorsports
2401 Dutch Valley Drive
Knoxville
TN
37918
423-688-5953
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Superior Glass Works
888-731-7670
www.superiorglassworks.com
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So-Cal Speed Shop
Pomona
CA
www.so-calspeedshop.com
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Technostalgia Inc.
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Gotta Show
www.gottashow.com
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SPAL USA
8-00/-345-0327
www.spalusa.com
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Thermo-Tec Automotive Products
P.O. Box 96
Greenwich
OH
44837
8-00/-274-8437
www.thermotec.com
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Ron Francis Wiring
167 Keystone Rd.
Chester
PA
19013
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