After sanding and a thorough cleaning with DX440 wax and grease remover, we put down a coat of DPLF Epoxy Primer. This product provides excellent adhesion and rust protection when applied to properly prepared metal. DPLF Epoxy Primer may also be used as a sealer and topcoated with most PPG Refinish products. It comes in six colors: DP40LF (Gray-Green), DP48LF (White), DP50LF (Gray), DP60LF (Blue), DP74LF (Red Oxide), and DP90LF (Black).

The function of primer is to give the paint something to adhere to, not to fill minor imperfections. For that reason there is no advantage to heavy coats of primer; in fact it should be avoided.

Primer Surfacer

Unless the bare bodywork is laser straight, the way to get it that way is with primer surfacer. These products will build a thick film quickly and allow for block sanding to get rid of surface irregularities and provide a super-straight base for the topcoat. As we've said before, if the car is not straight in primer, it won't get any better with paint.

We chose PPG's D839 2K Primer Surfacer for its versatility. By simply adjusting the amount of thinner, D839 can be as a conventional primer surfacer or as high-build spray filler.


There are two basic types of spray guns, gravity and siphon fed. The gravity style has the cup mounted on top of the gun while the siphon type has the cup mounted underneath.

Today the most common type of spray gun is the gravity-fed, high-volume, low-pressure design (HVLP). These paint guns pass a high volume of paint through a nozzle at a lower pressure (as low as 10 psi at the air cap compared to a regular gun that may require air pressure of 60 psi or more). HVLP paint guns are much more efficient than the siphon type. The low operating pressure results in far less overspray, which means less wasted material.

Our gravity-fed HVLP gun is a Concourse from Eastwood that uses just 4 cfm at 29 psi. The gun came with two additional fluid tip/needle combinations. Eastwood recommends a 1.3-1.5mm fluid tip for lacquers, enamels, urethanes, basecoats, and clearcoats; a 1.0mm fluid tip for water-based automotive paints and a 1.8-2.2 tip for heavy paints and primers.

When it comes to painting be aware that in some parts of the country there are strict guidelines for the use and application of such products—so check with the local authorities first before you decide to squirt your car at home.

So, What's Next?

Two words: block sanding. So far we've applied a single coat of DP90LF and two coats of D839. In our next installment we will show what it takes to find and fix any remaining imperfections and get ready for color. It will definitely be another milestone.

Eastwood Company
263 Shoemaker Road
PA  19464
Harbor Freight Tools
PPG Industries
Jake's Place